Pedal box and master cylinders

Final set up of pedal set and master cylinders. Used aluminium spacers between the master cylinders and the bulkhead to achieve the correct free play in the clutch and brake pedal. The modification to the fulcrum point on the pedal set has worked well since I have not had to cut the push rods on the two brake cylinders (to the left) and end up with about 5mm of spacers to get the correct clearance. I ended up cutting about 12mm off the clutch cylinder pushrod otherwise i would have had more like 18mm of spacer. Used some laser cut aluminium spacers in 2mm and 0.8mm. the first 2mm spacer goes across all three cylinders then individual spacers to get the correct setting. Then finally connected the high pressure and low pressure lines. I’ll get a bracket made for the master cylinders, some jubilee clips and should get this plumbing finished next week.

In the first picture I have done a little bit tidying of the footwell pocket formed to the right of the accelerator pedal. It has ended up a reasonable silk finish gelcoat which I may just leave unfinished when i carpet or may end up putting some thin carpet in this pocket. Tried the pedal action with a mock seat setup and find the pocket really helps with the space – I remember feeling a little cramped when I tried this in the GD demonstrator but I’m pleased to say it now feels very “ordinary”….

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